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Photos from my shop from 1983 1996

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Here are some shots of some of the projects that I was involved in during this period. I will be posting many more shots as I get the time.
This is the Mako 17 hull with my plug modifications on the bottom and stern , waxed and ready for mold gelcoat and glass.

Mako remake hull out of mold, solid glass hull ready for custom interior, 1984 just across the street from Cambells Marina Tavernier Florida Keys. Thats Lawnada my ex and Christian Kuerstiner  helping to lift hull into the garage we were renting for a shop.

These are the wood plugs I make to form the hatch drain moldings for the decks. The red is clay that becomes the radius edges. Very fast and simple to do.

Deck is laid up and flipped over and I am pulling out the hatch moldings. I now have this system down to very few parts. To make a custom deck this way it takes from start to finish about a week.

Bert Sherbs deck after all the plugs pulled. This is the deck idea that I believe that Silver King copied. 
This deck weighed about 100 lbs
Here I am 25 years old laying up cored stingers in 17 ft. Hull in 1983 using S- glass over core.

Interior shot of hull # 1 of Mako remakes 1983.

Stern lockers before floors going in. Way over built by my standards today as hull would be all core so would not need the stringer.

Charley Causeys hull just launched with Rick Justice who rigged it starting up the Merc. 1983.

Charley and I going out for test ride. I ended up building 3 different skiffs for Charley over the years.This is the canal inPlantation Key in1983.

This is Carl Naverras  all core skiff made up with all S- glass cloth and core. I believe this to be the first all core boat. 1984.

    Here I am in1984 just moved into my new shop in Tavernier , Key Largo finishing off Carls all core skiff " Back lash" . One time a couple of clients were in the shop as I was working and one said to the other " boy you sure couldnt get a Cuban to do this kind of work" . I looked up smiling and said , " well youre getting half of one right now as my dad is Cuban !" 
My mom was born in Sweden so I am a first generation half breed American.
 Hal Chittums Mako experimental skiff getting ready to flip over for painting. This boat was cored in all plywood. Weighed a ton .Thats Ray Dye and me in what is now the middle of World Wide Sportsmens shop in Islamorada. 1982.

Hal Chittums Mako Experimental skiff finished waiting for Ray Dye to rig. I am 24 years old in this shot.

 This is Sandy Morets all core Kevlar skiff one off that was finished in my new shop in 1986.

Sandy Morrets skiff.

Stern shot of one off skiff that I designed and built for Charley Causey that is the predecessor to the Whip Ray. I built this boat in Marathon Florida Keys  in 1995.

Whip Ray predecessor one off 1995 all core.

 Whip Ray predecessor one off .


Whip Ray predecessor side view ready for glass skin. I built these one off skiffs from design to finish alone in 3 months time in very simple work shops so I feel everybody should be able to do the same with a little guidance .

Finished skiff with a big ass motor on the stern 1996. This is the skiff that I told Hal Chittum and Flip Pallot to go for a ride in before we talked about their ultimate John Boat idea.This skiff cost fully rigged as a one off $ 20,000.00 . I have always built my skiffs on a set price and always made a living. The best deals out there today are used skiffs, but a one off can be built for a fraction of a new skiff if you have the inclination and drive.

 More photos to come and Chapter 2 about my time at Hells Bay. Thanks to my daughter Lillian for helping me post these shots as all this computer stuff is way above my pay grade.

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A lovely little daysail with my Daughter

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Blake Island is a lovely little Marine State Park located 8 miles West of downtown Seattle.  The island has an interesting history.  It was an ancestral camping ground of the Suquamish Indian tribe.  Legend has it that Chief Seattle was born there. Capt George Vancouver noted the small round island in his journal in 1792 during his exploration of the area, but didnt bother naming it. It was later surveyed and named Blake Island in 1841, but local settlers referred to it as Smugglers Island. Shortly thereafter the island was logged until its timber was exhausted, abandoned, and neglected until the banks foreclosed on the loggers.  Around the turn of the century it was sold to the wealthy Trimble family who renamed it Trimble island. They built a mansion and a beautiful estate where they lived until 1923, when Mrs Trimble died in a freak accident. The Trimble family abandoned the estate. Once again, smugglers, this time in the form of bootleggers and rumrunners, used the island during Prohibition.  It was rumored to be used as an ammo dump and a unit of the Coastal Artillery of the US Army was garrisoned in the Trimble mansion.  After they left, the mansion was gradually plundered, vandalized and finally burned down in the 40s by two High School students who camped there in a home-made 16 boat.  The neglected island was traded to an investment company. After the war, developers expressed an interest in building a luxury resort hotel on the island, but it was traded for timber instead to Washington State where it was turned into a State park. Tillicum Village, a popular tourist attraction featuring Indian arts, culture and food , was added in 1962.  Today, about 100,000 people visit this lovely little island every year.

Last Saturday my Daughter Heather and I were two of those visitors.  We launched Ellie and headed for Blake under beautiful blue skies and 5-10kt winds. We knew we couldnt linger long on Blake because the forecast was for bad weather to move in that evening.
Heathers little dog "Spud" was very excited to come along. He enjoyed every minute of the hour long sail across the Sound.

Nearing Blake Island


The Indian longhouse of Tillicum Village behind the breakwater.


We tied up in the marina and went ashore. Blake Island was buzzing with activity. The entire shoreline was covered with dozens of tents belonging to Cub Scout Pack 144, there for a three day campout.  They were having a blast building driftwood forts and fishing off the docks for pile perch.

The tour boat Argosy dropped off tourists at Tillicum Village while we ate lunch and a steady stream of pleasure boaters filled the marina for the weekend.


After lunch we set out to explore the island.



We were only able to stay for a few hours.  Storm clouds were starting to gather so we headed back towards Seattle.  With the wind picking up, this was a great opportunity for Heather to do some sailing.


The Space Needle served as a great navigational aid




Meanwhile, Spud found a nice cozy spot to take a nap.
 

It was a wonderful little daysail to one of our favorite local spots. We hope to do it again soon.
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My flats boatbuilding story from 1982 through how Hells Bay Boatworks started

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I wrote the story of how I got started in the flats boat world 5 years ago. I did this for two reasons. The first was that my daughters wanted me to tell, explain my side of the story as so much miss information and tales were being told that were not near the truth. Of course I want all of you to know that this is my version of what I incountered. I have kept records of most all the boats that I have built and most all information. In regards to my time at HBBWs I have every fax and piece of correspondence from my time working with Hal and Jamie Chittum along with Flip Pallot. In essence I have documentation of my intire time at HBBWs from before it started through the buyout of my shares of HB. This was before emails.
I have a very extensive photo and paper trail to corroborate my side of the story. Iam publishing this in detail as so many skiff owners would really like to know the true history of their skiff. 

The second reason I have put my tale to print is to show the public that a great vison can start and come to fruition with a very simple idea. I want to show you here that that in my career I have done well in my way by working very hard and having good common sense to look at projects with eyes wide open holding no prejudices towards the vision. By this I mean that I love all types of boats and have used this observational and real practical use to help me in thinking and creating outside the box.
This is the story of a high school dropouts journey in the flats boat world up to designing and building the Whipray flats skiff.
I have added photos to this post now as when I first published it I had not been able to get these pictures online. 


This story starts in 1982 on the island of Islamorada in the Florida Keys.  It was at Bayside Inn Marine where I met Hal Chittum who led me into this interesting niche of the boating market. First, in order to properly understand how this story came to be I must start at the beginning of my life on the sea.


Here I am building the tiki hut at what was Bayside Inn Marina in 1982.
I dont know if World Wide Sportman tore this down when they built Bass World there.


Go back to 1973 and you will find me at age 14. My parents have sold all of their possessions, have purchased a 36’ wooden Gaff Rigged Ketch and have the idea of sailing to Florida from San Diego, California. 


Our familys ketch sailing in the San Blas islands in Panama enroute to Florida in 1976

A few years later we arrived in Tarpon Springs. Go to 1976, Stamas Boats hired me to work in Research and Development. I was to be the helper of two old Florida boat builders in building all the plugs, molds and patterns for the line of Stamas Boats. I was 18 at the time and fell into an apprenticeship that would guide me throughout my boatbuilding career.
Kenny Karnu and Richard Stauffer took me under their wings and taught me how to channel my perfectionist nature into honing my skills at being a plug and mold builder. The most important lesson that they taught me was that with a clear vision of the finished product the process of building a mold could become very efficient. In the process of creating a concept it is crucial to keep things simple for if you add in too many designers and idea guys the process can easily become disjointed and go off in too many directions. Thanks to good fortune I have had the opportunity to put this into practice as I worked on many projects for many interesting people.
After a year in service to Stamas Boats, I left on my 18 foot, 10 year old plywood sloop passing through the Keys and then on to the Bahamas. It was 8:00 at night on December 3, 1977 when returning to the Bahamas my little sloop, Bilbo Baggins struck something as I neared the halfway mark in the Gulf Stream. Within minutes my sloop had sunk leaving me swimming, alone, without a dinghy only one fin, and a spear to defend myself. I swam for 20 hours and ended up 45 miles up the coast in Biscayne Bay as the sun set. The only person I knew in Florida to call at the time was living Key Largo which is how I ended up, within a week of losing everything I owned, working at Glander Boats, located in Key Largo. This job led to many others.


My 18 plywood sloop Billbo Baggins sailing off the Berry Islands in the Bahamas


Painting the bottom on the tide in Pipe Creek in the Exumas

By 1982 I was married to Lawanda Lillis and living aboard our own built sloop in “Little Basin” in Islamorada. This area is now owned by the World Wide Sportsman Company. We both worked at Bayside Inn Marina for Ray Dye, lawanda in the office and the yard,with me fixing,painting and repairing all that came through the place. Try to picture Islamorada in the early eighties. The Lorralie Restaurant had two sailboats anchored off it, Little Basin had a small dock and the number of fishing guides could be counted on your fingers.


Building our sloop "Shellan" next to what was then called the Sea Lark building in Islamorada. I built the hull when working for Glander boats after my little sloop sank.


Lawanda at the helm as we sail out to Florida Bay from Lews Marina which was next to Maxs Marina 
In Islamorada. 


Fitting deck beams to a 32 cutter that I was helping to build as project leader working for Dave Calvert in the Sea Lark Building.

Some statistics;
From 1977 to 1982 I had built for myself and others a total of 17 boats from 16 feet to 60 feet and I had logged 10,400 ocean sea miles under sail on my own boats.


Building a rowing dory in the evenings in what is now the main check out place in World Wide.

I love to sail, cruise, explore and fish. My passion was and is all kinds of boats from sail to power. At that time I knew of Flats Fishing but had no desire to own or build a skiff when I could have a great time sailing off to anchor and go fishing in my dinghy.


The only fishing guide I knew at that time was Tony Lay who kept his side console Hewse Bonefisher without a tower at Bayside Inn.


This all changed when Ray Dye introduced me to Hal Chittum. Hal had a project for me to do. He and Eddie Whiteman had purchased two Mako 18 foot flats boat hulls with bait boxes on the transoms and had tried to get a custom builder in Miami to build the interiors and finish them out. The boats had the 17 Mako sheer cut down to Flats boat height with flush decks and simple drain  channels but had ¼ inch copper tubing for the drains. The boat amenities consisted of a forward hatch, main hatch bait well and a sump hatch. Cockpits were self bailing.
Eddie Whitman finished his skiff himself. The hull was solid glass and everything else was glassed over plywood with decks and hatches plywood cored. The finish was raw, the boat was a wreck and it weighed a “ton”. Hal was a busy guide so he gave me the project to finish. My quote to him was within an hour’s time of completion. Ray Dye rigged the boat.


Hals mako ready to paint the insides


This project got me talking with Hal about the guiding industry. Being a sailor, getting about on engineless sail boats and having designed and built some small rowing and sailing boats I told Hal in one of which has turned into one long discussion of what if, what about. I told Hal that in the sailing world where races are won by seconds that the state of the art is in building in foam core in construction with better quality materials. I said I could build the same skiff weighing ? less than his present skiff. He then could use a smaller engine, save on fuel, and would be easier to pole. It would float higher of course in shallow water but at that time it did not seem to be such a big deal. Hal asked if I would be interested in doing this.
“yes of course” what a challenge!
Two days later he came back with 3 clients for me to talk to; Charles Causey, Bert Sherb and Dick Negly.
Within the month Lawanda and I had quit our jobs, rented a commercial house next to Campbell’s Marina in Tavernier in Key Largo from Stu Marr and opened shop as BACK BAY BOATS. This was 1982, I was 25 and Hal was 31 years old.


My observations at the time of the skiffs that were about;


Shy Poke:
A grey coloured, deep vee skiff, heavy, no dry lockers but had a good ride. Billy Knowles had one.


Hewes Bonefisher:
Obviously it was a knock off of a lapstrake ski boat. The bottom had a built-in trim tab hook. The boats were built with solid glass hulls and the decks were cored with plywood.They had wooden carpet covered floors and wood glassed over stringers. No dry lockers and were heavy. Tony Lay had one.


Cuda Craft:
A very shallow soft vee at the stern with conventional chines. A simple glass interior. I was told they slid in a turn. A basic, plain skiff with classic looks.


Dolphin Skiff - Dave Exley:
This boat hull developed by Exley was at the time a crude open skiff built in Homestead. It was very heavy with a rough finish, had no dry storage and a deep draft. It was a good camp rough and ready skiff at that time. They ran great but were tippy.They made no noise,but nobody was thinking of that then.Except Steve Huff and Harry Spear.


Fiber Craft:
A long, lean but massively layed-up hull. This very heavy skiff had a rounded bow and a very narrow spray rail at mid point of topsides but not big enough to really work. I kept in mind some of these points to my future designs. Davie Wilson built his own Fiber Craft skiff.


Sidewinder Skiff - Bass Boat Type:
I made a custom deck for Carl Naverrae with a side console. Deep vee.Similar to a Shypoke


Willy Roberts
Willy and I became friends while I had  my shop in Tavernier. It was my dream to have a shop equal to his. He was building fiberglass boats at this time molded from his plywood designs.I do not remember if he used foam core at this time or balsa core. At the time they were a classic.


Maverick - Lenny Berg:
The 18 ft was a big deep vee boat with a good conventional flats boat deck and interior. I was told it had a great ride, was wet, poled like a tank and made lots of noise. Hank Brown used to hang a piece of carpet over the bow to stop the noise.


Challenger:
These little skiffs were custom made from existing hulls that were originally little play boats. They had a very flat run that flowed into a rounded bow shape. It was originally designed to sit in and sport around in with a wheel forward.To make the boats work for fishing. The owner’s fitted spray rails low aft, near the water and high in the bow. The boats were heavy and tippy. I think of them like bass lures with metal cheeks wobbling along. They have a loyal following. I learned from this design and incorporated much of what I learned into my future designs. They had an offshoot of this called the WIND RIVER SKIFF.


Action Craft:
It had sloping outboard side decks and a very sharp angular look with a moderate vee bottom. To me it was very ugly.Action Craft started their company in 1983 with this boat using a foam in its deck core.


Mako 18 Experimental:
As explained earlier the 18 was a cut down 17 Mako on the sheer, with bait boxes added. The Mako construction had wood stringers, plywood or balsa cored, foam filled with chop and roving construction. This was a very heavy way to build yet standard practice at the time. The boat slid in a turn.

John Boats:
Well, there is nothing more classic and simple than this flat bottom skiff in wood or aluminum or glass. The boats would still rule if everybody was not in a such a great big fucking rush.


This is my opinion from my perspective at that time. There were a sprinkling of other one off boats as well. Billy Pate had a monster built from the Shypoke hull style. There were little cold mold
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My dinghy cruising packing list

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Ive been doing quite a bit of dinghy cruising this year. So much so that I havent had much time to write about it, sorry.

Ive gotten my packing routine down to the point where I feel its getting quite efficient.  I always bring the same items and store them in the same place for every trip.  A little organization goes a long way when it comes time to find something.  I try to bring only what I need, and use items for multiple purposes whenever possible.  I only bring extras of items that are crucial.

It really bugs me to have things out where I have to walk on or around them, so I store everything in the lockers and under the thwarts and side decks. Once everything is packed away, it looks like Im not bringing anything at all.  Thats not easy to do in an open boat.

Here is the packing list that I use.  This first page shows where on the boat I store everything.   Many of the items are stored in bags.  I use soft-sided cooler bags for food and water, duffel bags and backpacks for clothing, and dry bags for electronics. Page 2 shows the contents of each bag.

Most of this stuff stays on the boat permanently.  Usually all I have to pack for a trip is food and clothes.



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My Boat Has Been Built Well kind of

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Jeff Spira posted a pic on his facebook page of a 27 foot Sitka.Its almost exactly what I had in mind for my build.I am wanting a slightly forward raked windshield and I will build mine to 30 feet with the Vee entry bow.I plan to stay out without needing a trip to shore for at least one full week.I also plan to do the Great Loop with the boat.

Here I am going to quote Jeff Spiras post on his Facebook page.


A 27 Sitka Pacific Power Dory was recently completed in Minnesota by Raymond Pollock.

According to Ray, it was started in January 2012 and was in the water in the end of October, working mostly alone and taking 6 weeks off in the middle. It features V-Berths, 30 gallons of fresh water, a water heater for the shower, 28 gallon septic tank and 55 gallons for fuel. It also has a full galley and cabin heater.


With the ETEC 115 horse engine, the top speed is 34 mph (according to the GPS) and will cruise over 30, but runs all day and very economically at 22. It maneuvers and handles very well, and doesnt pound when crossing even large boat wakes. It only draws 7-1/2 inches of water with full fuel tanks, two people and a 2 large dogs. For a 27 footer, it tows very easily also.



I do have a message for Mr.Pollock.

 Way to go.Your version of Sitka is top notch.I am jealous.I hope my boat turns out have as good.Looks real professionally done.Youre my hero.

 Here is Mr.Pollocks boat.Sweet ride,eh?Click pics for larger view.






Even Mr.Pollocks lovely mother took a turn at the helm.Way to go,I say.

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